"}},{"@type":"Question","name":"What determines the cost of a custom control panel?","acceptedAnswer":{"@type":"Answer","text":"

Control panel costs vary based on enclosure size and IP rating, number and type of components (contactors, relays, PLCs), cable specifications and quantity, level of automation required, integration with existing systems, and compliance requirements. We design panels to optimize both performance and value, avoiding over-specification while ensuring reliability.

"}},{"@type":"Question","name":"What is the maximum capacity of control panels you can build?","acceptedAnswer":{"@type":"Answer","text":"

We can build control panels from small single-phase systems up to large three-phase distribution panels rated at 400A and beyond. Our facility is equipped to manufacture panels of various sizes and complexities, from compact wall-mounted units to large floor-standing switchgear assemblies. We work with you to determine the optimal solution for your application.

"}},{"@type":"Question","name":"What is included in your control panel pricing?","acceptedAnswer":{"@type":"Answer","text":"

Our control panel pricing covers complete design services including electrical schematics and panel layouts, manufacture in our UK facility, all components from leading brands (Schneider, RDM, ABB, Siemens), full wiring and assembly, factory acceptance testing (FAT), delivery and installation, site commissioning, operator training, and comprehensive documentation including O&M manuals.

"}},{"@type":"Question","name":"Do you provide free quotes for control panel design and manufacture?","acceptedAnswer":{"@type":"Answer","text":"

Absolutely. We offer free initial consultations and quotes for all control panel projects. Our process includes reviewing your technical specifications, discussing operational requirements, proposing design solutions, and providing detailed pricing. For complex projects, we may offer paid feasibility studies that are credited against the final project cost.

"}},{"@type":"Question","name":"Do your control panels comply with BS7671 standards?","acceptedAnswer":{"@type":"Answer","text":"

Yes, all our control panels are designed, manufactured, and tested to comply with BS7671 (IET Wiring Regulations) and other relevant standards including BS EN 61439 for low-voltage switchgear assemblies. We maintain comprehensive quality assurance processes and every panel is fully tested before dispatch with complete certification provided.

"}},{"@type":"Question","name":"How long does it take to design and manufacture a custom control panel?","acceptedAnswer":{"@type":"Answer","text":"

Typical lead times for control panels range from 4-8 weeks depending on complexity and current workload. The process includes initial consultation and requirements gathering (1 week), detailed design and approval (1-2 weeks), manufacturing and assembly (2-3 weeks), and testing and documentation (1 week). For urgent projects, we can expedite production with our priority service.

"}},{"@type":"Question","name":"Can you retrofit existing control panels or do they need full replacement?","acceptedAnswer":{"@type":"Answer","text":"

We can often retrofit and upgrade existing control panels depending on their condition and the changes required. Retrofitting can include adding new components, upgrading controls, improving safety features, or modernising outdated systems. During our assessment, we evaluate whether retrofitting or replacement is the most cost-effective solution for your needs.

"}},{"@type":"Question","name":"What software do you use for control panel design?","acceptedAnswer":{"@type":"Answer","text":"

We use industry-standard electrical CAD software for control panel design, ensuring precision and compliance. Our design process includes detailed electrical schematics, panel layouts, component specifications, and as-built documentation. We can also integrate with your existing systems and provide designs compatible with your maintenance procedures.

"}},{"@type":"Question","name":"Do you provide ongoing support and maintenance for control panels?","acceptedAnswer":{"@type":"Answer","text":"

Yes, we offer comprehensive support including annual maintenance contracts, spare parts supply, and technical support. Our engineers are familiar with every panel we build and can provide rapid assistance when needed. We also offer maintenance services for panels manufactured by other companies. Learn about our Maintenance programs.

"}},{"@type":"Question","name":"Can your control panels integrate with existing SCADA and PLC systems?","acceptedAnswer":{"@type":"Answer","text":"

Absolutely. We have extensive experience integrating control panels with various SCADA systems, PLCs, and building management systems. We work with all major PLC brands including Siemens, Allen Bradley, Mitsubishi, and RDM. Our PLC programming team can handle the complete integration including communications, HMI development, and system commissioning. Visit our PLC Software & HMI page for details.

"}}]}

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    Control Panel Design & Manufacture That Powers Reliable Operations

    Control Panel Design & Manufacture That Powers Reliable Operations

    From basic single-phase to bespoke form 4 panels. We design and build custom control solutions for refrigeration, food processing, ventilation, and heating systems using the latest EPLAN software and BSEN60204-1 standards.

    5Based on 150 Google Reviews
    NICEIC Approved Contractor - Certified Electrical Safety and Quality Standards

    Trusted by UK manufacturers in food, building management systems, refrigeration & process engineering

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    Control Panels Built for Your Requirements

    Every panel we design is custom-engineered to your exact specifications, ensuring optimal performance and compliance

    Custom-Engineered

    Tailored Solutions

    Built to your exact specifications using advanced EPLAN software, ensuring every panel meets your unique operational requirements and space constraints.

    Full Compliance

    BSEN60204-1 Certified

    Every panel is designed and manufactured to current BSEN60204-1 standards with complete electrical schematics and documentation for peace of mind.

    Scalable Capacity

    Basic single-Phase to bespoke 4 Form panels

    From small single-phase panels to large Form 4 configurations we handle projects of any scale.

    JBB Electrical team

    Whether you need a compact single-phase panel or a large multi-section Form 4 configuration, our team has the expertise and facilities to deliver exactly what your operation requires.

    Discuss Your Project

    Custom Control Panel Excellence Since 1966

    For over four decades, JBB has been designing and manufacturing control panels for the UK's most demanding industrial applications. From basic single-phase panels to bespoke form 4 configurations, we bring unmatched expertise to every project.

    Design Engineering

    Advanced EPLAN software and CAD capabilities ensure every panel is precisely engineered to your specifications with optimal layout and accessibility.

    Quality Manufacturing

    In-house manufacturing with rigorous quality control ensures every panel meets BSEN60204-1 standards and our exacting quality benchmarks.

    Compliance Standards

    Full compliance with current wiring regulations, complete with detailed electrical schematics and comprehensive documentation.

    Field Support

    From installation through commissioning and ongoing maintenance, we provide complete lifecycle support for every control panel we build.

    Common Control Panel Challenges We Solve

    Outdated or poorly designed control panels create operational headaches that impact your business

    Challenges illustration

    Outdated Panel Designs

    Panels that can't accommodate new equipment additions or modern monitoring systems, limiting your operational capabilities.

    Poor Organization & Access

    Badly organized panel layouts that restrict access and slow down maintenance, repairs, and troubleshooting.

    Missing Documentation

    Inadequate or outdated electrical drawings causing confusion during modifications and making compliance audits difficult.

    Compliance Issues

    Non-compliant panels failing safety inspections, creating legal risks and operational shutdowns.

    Integration Limitations

    Inability to integrate with modern SCADA, PLC, or temperature monitoring systems, leaving you with outdated control capabilities.

    What's Included in Our Service

    From initial consultation to ongoing support, we handle every aspect of your control panel project

    Design Consultation

    We analyze your system requirements, space constraints, and future expansion needs to create optimal panel specifications.

    Custom Manufacturing

    Using EPLAN software and quality components, we build panels in our facility to exact specifications with rigorous quality control.

    Testing & Commissioning

    Every panel undergoes comprehensive testing before and after installation to ensure safe, reliable operation.

    Complete Documentation

    You receive full electrical schematics, component lists, and maintenance guides for long-term system management.

    Why Choose JBB for Control Panel Design & Manufacture

    With over 40 years of experience, we deliver custom-engineered control panels that meet the highest standards of quality, compliance, and reliability.

    40+ years designing panels for food manufacturing, pharmaceuticals, and industrial facilities

    In-house manufacturing with EPLAN software for advanced PLC integration

    NICEIC-approved installations backed by comprehensive warranties

    Scalable solutions from small control panels to major distribution boards

    Technical support available for when refrigeration systems fail and products are at risk.

    Why Choose JBB for Control Panel Design & Manufacture

    Our Control Panel Design Process

    A proven methodology that ensures quality, compliance, and reliable performance

    Step 1

    Requirements Discovery

    Understanding Your Needs

    We conduct a detailed site assessment and gather your specifications, operational requirements, space constraints, and future expansion plans.

    Step 2

    Design & Engineering

    Custom Panel Design

    Using SEE software, we create detailed CAD drawings, select optimal components, and design panel layouts that maximize efficiency and accessibility.

    Step 3

    Manufacturing & Testing

    Quality-Controlled Build

    Our in-house team manufactures your panel to exacting standards, then performs comprehensive factory acceptance testing before delivery.

    Step 4

    Installation & Handover

    Commission & Support

    We install and commission your panel on-site, provide full documentation and training, and remain available for ongoing support and maintenance.

    Services That Work Well With Control Panels

    PLC & Software Development

    Expert PLC programming and software solutions for automated control systems. We develop custom control logic, SCADA interfaces, and integration solutions that optimise your processes and improve operational efficiency.

    Learn More

    Preventive Electrical Maintenance

    Planned preventative maintenance programmes designed to maximise equipment reliability and minimise unexpected downtime. Our proactive approach keeps your electrical systems operating at peak performance.

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    Testing & Certification

    Comprehensive testing and certification services ensuring compliance and safety. From fixed wiring inspections to PAT testing, we provide thorough assessments and the documentation you need for regulatory compliance.

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    What Our Clients Say

    Trusted by operations and engineering leaders across the UK

    "I have worked with the team at JBB Electrical on a wide range of projects and reactive works for over 15 years. They consistently complete jobs to an excellent standard and are always a pleasure to deal with. Their technical knowledge is a huge benefit to both myself and my customers, and nothing is ever too much trouble for the team. They regularly go above and beyond, and I would not hesitate to recommend JBB Electrical"

    Ian Ross

    Service Manager, EJM

    Verified Business

    "The team at JBB Electrical have been integral to the implementation of the proof-of-concept large scale energy‑sharing district heating & cooling network at SmartParc’s food production campus in Derby. JBB’s wealth of knowledge and experience in industrial controls and automation helped integrate the multiple systems and platforms required for seamless control and monitoring of the energy centre plant and park network. JBB have also secured and successfully delivered the electrical subcontract works associated with the industrial cooling installations for all tenants on the park thus far. All under competitive tender and ambitious installation programmes. All projects have been completed on time, within budget and to the highest quality standards. I can highly recommend JBB as partner of choice for complex industrial electrical and automation projects."

    Mike Roberts

    Senior Technical Manager, SmartParc

    Verified Business

    Frequently Asked Questions

    Find answers to common questions about our electrical installation services